Home    Company News    Applications of Silica in Tire Manufacturing

Applications of Silica in Tire Manufacturing

Hits: 1383 img

Silica plays a crucial role in tire manufacturing, serving as a core material for achieving "green tires." It not only significantly reduces rolling resistance and improves wet grip, but is also key to the tire industry's low-carbon and environmentally friendly practices.

Core Performance Advantages
Replacing or using silica in combination with traditional carbon black fundamentally improves the overall performance of tires, primarily in the following three aspects:

Reduced Rolling Resistance, Saving Fuel Consumption
Adding silica to the tread compound effectively reduces rolling resistance during driving, thereby reducing fuel consumption or extending the driving range of new energy vehicles.

Improved Wet Grip, Ensuring Safety
The silanol groups (Si-OH) on the surface of silica have strong polarity, effectively piercing the water film between the tire and the road surface, significantly improving tire grip and braking performance on wet roads.

Enhanced Wear Resistance and Durability
As a highly efficient reinforcing filler, silica improves the wear resistance and tear resistance of rubber, making tires more durable. Studies have shown that using silica can reduce heat generation in the tire crown and improve durability.

Key Technologies and Application Challenges
Despite its significant advantages, the application of silica in tires also faces technical challenges, leading to the development of several innovative solutions.

Technical Challenge: Compatibility Issues
Silica has a large number of hydrophilic silanol groups on its surface, while the rubber matrix is typically oleophilic. This "water-fire incompatibility" makes it difficult for silica to disperse uniformly in rubber, affecting its reinforcing effect.

Solution: Silane Coupling Agents
To solve the compatibility problem, silane coupling agents (such as Si69) are commonly used industrially as a "bridge" to chemically link silica to the rubber molecular chains, achieving effective reinforcement.

Cutting-Edge Technologies: Wet Mixing and Pre-Dispersion Technology
Traditional dry mixing is energy-intensive and difficult to disperse. Wet mixing technology first combines silica with rubber latex in an aqueous phase, followed by co-precipitation and drying. This achieves nanoscale uniform dispersion of silica in the rubber matrix, significantly improving material performance and reducing energy consumption. Industry Frontiers and Development Trends

Currently, the application of precipitated silica in the tire industry is developing towards greener, more efficient, and higher-performance directions.

1. Bio-based and Recyclable Materials
The production of precipitated silica using renewable resources or waste materials has become a hot topic.

Rice Husk-based precipitated silica: Institutions such as Shandong Linglong Tire and the China Petroleum & Chemical Research Institute have successfully developed technology to produce modified bio-based precipitated silica using rice husks and carbon dioxide as raw materials. This material not only boasts excellent performance but also increases the proportion of sustainable materials in tires to 79%, significantly reducing dependence on petrochemical resources.

2. Pre-treated and Functionalized precipitated silica
Moving the modification step forward to the material production stage is an effective way to improve performance and reduce costs.

Pre-treated precipitated silica: For example, NXT silane pre-treated precipitated silica from Solmemet Corporation in the United States can significantly reduce hysteresis loss in rubber compounds and improve the energy-saving performance of tires.

Synergistic reinforcement technology: The carbon fiber-silica synergistic reinforcement rubber premix developed by Shandong Dongyue Technology can give the tread rubber better mechanical properties, wear resistance and lower heat generation.

Online QQ Service, Click here

QQ Service

What's App