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Study on Weathering Performance of Silicone rubber

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Silica (silicon dioxide), as a key reinforcing filler for silicone rubber (silicone), significantly improves the mechanical properties, heat resistance and weather resistance of silicone. The following is an analysis of its mechanism of action, influencing factors, application performance and optimization direction:

1. Mechanism of improving weathering performance of silicone by silica
Enhanced chemical stability
Silica combines with silicone rubber molecular chains through physical adsorption or chemical bonding to inhibit oxidative degradation caused by environmental factors such as ultraviolet rays and ozone. For example, the high specific surface area (250-400 m²/g) and surface activity of fumed silica enable it to form a dense cross-linked network in silicone rubber and reduce the generation of free radicals.

Improved thermal stability
Silica increases the cross-linking density of silicone rubber and increases the thermal decomposition temperature. Experiments show that adding 50 parts of silica can increase the initial decomposition temperature of silicone rubber to 459.7℃ and the maximum decomposition temperature to 529.9℃, delaying the thermal aging process.
Enhanced UV resistance
The nanometer-scale particle size of silica (10-50 nm) can scatter ultraviolet rays and reduce direct damage to the silicone rubber molecular chain. In addition, the interaction between the surface hydroxyl groups of silica and silicone rubber enhances the material's absorption and shielding effect of ultraviolet rays.

2. Key factors affecting the weather resistance of silica silicone
Type and dosage of silica
Vapor phase method vs. precipitation method: Vapor phase silica has higher purity and better dispersibility, and its weather resistance is better than that of precipitation silica.
Dosage optimization: Excessive silica (such as more than 40 parts) may cause agglomeration, which in turn reduces weather resistance.
Surface modification technology
The treatment of silane coupling agent (such as hexamethyldisilazane) can reduce the surface hydroxyl content of silica and reduce hydrolysis aging in hot and humid environments. For example, the resistance to hot and humid aging of modified silicone rubber is improved by 40%.
Silicone rubber matrix and vulcanization system
High molecular weight silicone rubber matrix and optimized vulcanization system (such as peroxide vulcanizer) can enhance the crosslinking density and further improve weather resistance.

3. Application performance of weather resistance of silica gel
Outdoor performance
In the fields of automotive seals, building sealants, etc., silica gel still maintains excellent elasticity and sealing in the temperature range of -50℃ to 200℃ and under ultraviolet radiation, and its service life is extended to 2-3 times that of traditional rubber.
Anti-aging performance
In an environment with an ozone concentration of 50 pphm, after 168 hours of aging, the tensile strength retention rate of silica gel is higher than 80%, while ordinary silicone rubber only maintains about 60%.
Anti-crack propagation ability
The reinforcement effect of silica improves the tear strength and wear resistance of silicone rubber, and reduces the performance degradation caused by environmental stress cracking.

4. Future research direction and optimization direction
Nano-composite technology
The interface bonding between nano-scale silica and silicone rubber is stronger, which can significantly improve the anti-ultraviolet and ozone resistance. For example, after 5 years of outdoor exposure, the tensile strength loss rate of nano-silica silica gel is less than 15%.
Functionalized silica development
By grafting antioxidant groups or UV absorbers on the surface of silica, the weather resistance of silicone rubber can be further enhanced. For example, silica grafted with benzotriazole UV absorbers can improve the UV aging resistance of silicone rubber by 2-3 times.
Environmental protection and sustainability
Develop low-cost, environmentally friendly silica production processes to reduce waste and emissions in the production process and promote the circular economy.

5. Conclusion
Silica significantly improves the weather resistance of silicone rubber by enhancing its chemical stability, thermal stability and UV resistance. In the future, with the development of nanotechnology and surface modification technology, the weather resistance of silica silicone will be further improved, and it will have broad application prospects in the fields of automobiles, construction, aerospace, etc.

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