Study on Weathering Performance of Silica Silicone
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Silica (silicon dioxide), as an important reinforcing filler for silicone rubber (silicone), significantly improves the mechanical properties, heat resistance and weather resistance of silicone. The following is an explanation of the mechanism of influence of silica on the weathering performance of silicone, application advantages and research progress:
1. Mechanism of silica improving the weathering performance of silicone
Enhanced chemical stability
Silica forms hydrogen bonds or chemical bonds with silicone rubber molecular chains, inhibiting the oxidative degradation of silicone rubber under environmental factors such as ultraviolet rays and ozone. For example, fumed silica can be more effectively combined with the silicone rubber matrix due to its high specific surface area and surface activity, forming a dense cross-linked network and reducing the generation of free radicals.
Improved thermal stability
Silica increases the thermal decomposition temperature of the material by increasing the cross-linking density of silicone rubber. Experiments show that adding 50 parts of silica can increase the initial decomposition temperature of silicone rubber composites to 459.7℃, and the maximum decomposition temperature reaches 529.9℃, significantly delaying the thermal aging process.
Enhanced UV resistance
The nano-scale particle size of silica can scatter ultraviolet rays, reducing its direct damage to the silicone rubber molecular chain. In addition, the interaction between the hydroxyl groups on the surface of silica and silicone rubber further enhances the material's absorption and shielding effect on ultraviolet rays.
2. Application advantages of silica silicone weather resistance
Extended outdoor service life
In the fields of automotive seals, building sealants, etc., the weather resistance of silica silicone enables it to maintain excellent elasticity and sealing under extreme temperatures (-50℃ to 200℃) and ultraviolet radiation, and its service life can be extended to 2-3 times that of traditional rubber.
Improved anti-aging performance
In an environment with an ozone concentration of 50 pphm, after 168 hours of aging, the tensile strength retention rate of silica silicone is still higher than 80%, while ordinary silicone rubber can only maintain about 60%.
Enhanced crack propagation resistance
The reinforcement effect of silica improves the tear strength and wear resistance of silicone rubber, and reduces the performance degradation caused by environmental stress cracking.
3. Research progress on weather resistance of silica gel
Surface modification technology
Hydrophobic treatment of silica with silane coupling agent can reduce its surface hydroxyl content and reduce adsorption with water, thereby inhibiting hydrolysis and aging of silicone rubber in a hot and humid environment. For example, silica treated with hexamethyldisilazane can improve the resistance to hot and humid aging of silicone rubber by 40%.
Nanocomposite technology
Nano-grade silica (particle size 10-50 nm) has a stronger interface bond with silicone rubber, which can significantly improve the material's resistance to UV and ozone. Studies have shown that the tensile strength loss rate of nano-silica silica gel is less than 15% after 5 years of outdoor exposure.
Functional silica development
The weather resistance of silicone rubber can be further enhanced by grafting antioxidant groups or UV absorbers on the surface of silica. For example, silica grafted with benzotriazole UV absorbers can improve the resistance to UV aging of silicone rubber by 2-3 times.
4. Application fields and prospects
The weather resistance of silica gel makes it widely used in the fields of automobiles, construction, aerospace, etc. In the future, with the development of nanotechnology and surface modification technology, the weather resistance of silica gel will be further improved, and it is expected to show greater application potential in emerging fields such as new energy and smart wearable devices.