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Applications of Silica in the Coatings Industry

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Silica (nanosilica), as an important functional additive, plays a variety of key roles in the coatings industry, significantly improving coating performance and application results. The following are the main applications and mechanisms of action of silica in coatings:

I. Main Functions of Silica in Coatings
Thickening and Thixotropic Effects
Silica's unique microstructure imparts silanol groups on its particle surface, forming a hydrogen-bonding network and imparting excellent thickening properties to coatings.
This structure exhibits thixotropic properties: viscosity decreases under shear, facilitating application, while viscosity recovers upon quiescence, preventing sagging.
In architectural latex paints, it prevents delamination and sedimentation during storage while ensuring brushability during application.

Anti-Settling and Dispersing Effects
By adsorbing onto the surfaces of pigment and filler particles, it increases interparticle repulsion and prevents settling.
In automotive metallic luster paints, it ensures uniform distribution of aluminum powder, preventing agglomeration and settling.
It improves pigment dispersion efficiency, reduces dispersing time, and increases production efficiency.

Abrasion Resistance Improvement
High-hardness silica particles are evenly distributed throughout the coating, filling the gaps between polymer molecular chains.
In industrial floor coatings, they significantly improve wear resistance and extend service life.

Enhanced Corrosion Resistance
Fills micropores in the coating, reducing the penetration of moisture, oxygen, and corrosive substances.
In marine coatings, they effectively block seawater erosion and improve corrosion resistance.

II. Special Applications in UV Varnish
Color Control
Silica has excellent color, eliminating the influence of other pigments on product color. This gives UV varnish a purer surface, meeting the high color requirements of electronic products, medical devices, and other applications.

Improved Optical Properties
High refractive index and light transmittance enhance the coating's gloss and brightness. This is a key indicator for evaluating UV varnish quality and can enhance product added value.

Chemical Stability
Maintains stable performance in challenging environments such as UV rays, high temperature, and humidity.
Improves coating durability and service life.

Printing Industry Applications
Fills textures in printed materials, creating a smoother, more defined surface. Absorbs light, reduces reflection, reduces gloss, and also brightens the surface.

III. Addition Method and Usage Recommendations
Safety Handling
Use protective equipment (mask, gloves) to prevent inhalation and skin contact. In case of accidental contact, rinse with plenty of water and seek medical attention.

Dispersion Method
Low-viscosity coatings: High-speed shear disperser
High-viscosity systems: Kneader or open mill
Powder systems: Three-dimensional high-speed dispersion or grinding

Additional Ratio
The optimal addition level of hydrophobic fumed silica in epoxy coatings is approximately 0.8%. The optimal dosage should be determined experimentally based on the specific system. Storage Conditions: Keep in a dry, well-ventilated environment. Keep away from sources of fire and oxidizing agents.

IV. Practical Applications:
Architectural Coatings:
Produces a more uniform and smooth coating with rich, long-lasting color.
Enhances resistance to chalking and aging.

Industrial Anti-corrosion Coatings:
Optimizes pigment dispersion and improves coating density.
Enhances protection for metal substrates.

Wood Coatings:
Improve leveling and gloss.
Produces a smooth and delicate finish on wood surfaces.

Special Effect Coatings:
Enables temperature sensing in color-changing coatings.
Used in food packaging and temperature detection.

Silica, with its unique physical and chemical properties, provides the coatings industry with a variety of performance-enhancing solutions. From enhancing basic performance to enabling specialized functions, it has become an indispensable component in modern coatings formulations.

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