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Dispersion technology of silica in silicone rubber

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The dispersion technology of silica in silicone rubber is a key link to improve the performance of silicone rubber materials. The following is a detailed description of the dispersion technology of silica in silica gel:

1. Dispersion principle
The dispersion of silica in silicone rubber is mainly achieved through physical and chemical effects. Physical effects include stirring, shearing and impacting, etc., which aim to evenly disperse silica particles into the silica matrix. Chemical effects involve changes in the chemical properties of the silica surface and interactions with the silica matrix to improve the dispersion effect and stability.

2. Dispersion method
Mechanical dispersion method:
Use high-speed stirring equipment or high-shear disperser to disperse silica particles into the silica matrix through the rotation of the stirring paddle and the shearing action of the dispersion disk.
This method is simple and direct and is suitable for the production of most silicone rubber products.
Surface modification method:
By changing the chemical properties of the silica surface or increasing the surface covering layer, its dispersibility in the silica matrix is improved.
Common surface modifiers include organosilicon compounds, polymers, etc., which interact with silica particles to prevent them from agglomerating.
Dispersant method:
Select appropriate dispersants, such as organic acids, surfactants, amines, etc., which can form an adsorption layer on the surface of silica to prevent mutual adsorption and accumulation between particles.
The use of dispersants can significantly improve the dispersion effect of silica in silica gel.

3. Dispersion equipment
Silica liquid silica gel dispersion equipment is an important tool for achieving efficient dispersion of silica in silicone rubber. The equipment usually consists of a stirring system, a dispersion system, a feeding system and a control system. By accurately controlling the operating parameters of the equipment, such as stirring speed, dispersion time, dispersant dosage, etc., the uniform dispersion of silica in silica gel can be achieved.

4. Dispersion effect evaluation
The dispersion effect of silica in silicone rubber can be evaluated by a variety of methods, including:

Observation method: Observe the distribution of silica particles in the silicone rubber matrix under a microscope to determine whether it is evenly dispersed.
Performance test: Test the physical properties (such as tensile strength, tear strength, wear resistance, etc.) and chemical properties (such as chemical corrosion resistance, etc.) of silica gel materials to evaluate the influence of silica dispersion effect on material properties.
Scanning electron microscope (SEM) analysis: Scanning electron microscope is used to conduct microscopic analysis of the dispersion state of silica in silica gel to observe its particle size and distribution.

5. Precautions
When dispersing silica, the dispersing equipment and environment should be kept clean to avoid contamination by impurities.
The amount and type of dispersant should be selected according to the performance requirements of the silicone rubber material and the properties of silica.
Parameters such as temperature and stirring speed should be strictly controlled during the dispersion process to avoid adverse effects on silica and silica gel materials.

In summary, the dispersion technology of silica in silicone rubber involves many aspects, including dispersion principle, dispersion method, dispersion equipment, dispersion effect evaluation, and precautions. Through scientific and reasonable dispersion technology, the uniform dispersion of silica in silica gel can be achieved, thereby improving the performance and application effect of silica gel materials.

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