Application of Silica in lightweight automotive parts
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Silica, also known as hydrated silicon dioxide (chemical formula SiO2•nH2O), is a white, non-toxic, amorphous fine powder inorganic silicon compound with excellent properties such as porosity, high dispersibility, light weight, good chemical stability, high temperature resistance, non-combustion, and good electrical insulation. These characteristics make white carbon black widely used in lightweight automotive parts. The following are the specific applications of white carbon black in lightweight automotive parts:
1. Rubber products
Tires:
As a reinforcing agent in tire manufacturing, white carbon black can greatly improve the physical properties of the rubber, reduce the hysteresis of the rubber, and reduce the rolling resistance of the tire without losing its anti-slip properties. Compared with carbon black, white carbon black can significantly increase the tear strength and crack growth resistance of the sidewall, and has no significant effect on the vulcanization time. Adding white carbon black to the tread rubber of the tire can improve the tread's resistance to cutting and tearing, and reduce the falling of the pieces. In addition, compared with ordinary carbon black filled rubber, the rolling resistance of silica filled rubber can be reduced by 30%.
Other rubber parts:
Rubber materials also account for a certain proportion of body parts such as the inner and outer panels of the engine hood, the front bumper, and the fender. Silica can also be used as a reinforcing agent for these rubber parts to improve their physical properties and durability.
2. Plastic modification
Modified plastics:
Modified plastics are an important part of lightweight materials for automobiles. A small amount of silica added during plastic mixing can produce a significant reinforcing effect, improve the hardness and mechanical properties of the material, and thus improve the processing technology and product performance. For example, when preparing automotive interior parts, door panels, trunk lids and other parts, an appropriate amount of silica can be added to improve the performance of plastic materials.
3. Other applications
Coatings:
Adding silica to automotive coatings can improve the weather resistance and scratch resistance of the coating, improve the adhesion strength between the coating and the substrate, and the hardness of the coating. At the same time, silica can also improve the aging resistance of the coating, increase ultraviolet absorption and infrared light reflection properties.
Other composite materials:
Silica can also be compounded with other materials to prepare composite materials with better performance. For example, compounding with ceramic substrates can improve the density, toughness and smoothness of the substrate; compounding with resin materials can prepare composite parts with higher strength and lighter weight.
4. Advantage Analysis
Lightweight:
The application of silica helps to reduce the weight of automotive parts, thereby achieving lightweighting of automobiles. Lightweighting can not only improve the fuel economy of automobiles, but also reduce carbon emissions, which meets environmental protection requirements.
Performance improvement:
Silica can significantly improve the physical properties and durability of automotive parts and extend their service life. At the same time, it can also improve the processing performance of materials and reduce production costs.
In summary, silica has broad application prospects and important application value in lightweight automotive parts. With the continuous development of the automotive industry and technological progress, the application of silica in the field of lightweight automobiles will become more and more extensive.